TRUMPF | Ditzingen
New production area
The high-tech company TRUMPF, one of the world’s leading companies for machine tools, lasers as well as electronics, continues to invest in the expansion of its location in Ditzingen.
The new building consists of three connected production buildings. Two buildings house clean rooms for the manufacture of metal optics, laser beam sources and components for microchip production, while the third hall is used for machine assembly. Each building has its own technical control center assigned to it. The newly planned buildings are divided into a total of five levels.
The professionals of Alois Müller GmbH were responsible for the execution of the complete sanitary engineering as well as the technical gases for the project.
Each building received several wastewater and rainwater connections. Furthermore, drinking water distributors were installed for the drinking water supply of all 3 buildings, which were prefabricated in the Green Factory in a sustainable, resource-saving and CO2-neutral production environment. For special wastewater, 2 tanks with a capacity of 10,000 liters were installed. In addition, all sanitary facilities such as WCs, shower facilities and hand wash basins were installed and assembled.
The technical gas supply is provided from the recyclables yard, for which 5 gas lines were laid from the gas depot. For the regulation of the media helium, compressed air, carbon dioxide and nitrogen, custom-made media transfer stations were built for the customer in our prefabrication in the Green Factory.
For the plumbing trade, a total of approx. 700 fire protection works, including digital fire protection documentation, were carried out in-house. For the media trade, there were approx. 500 pieces.
Sanitary trade:
- 7 Drinking water manifolds from CO2-neutral prefabrication
- 8 flush valves/hygiene flushes
- 3 lifting units rainwater
- 1 pumping station for special waste water
- 1 lifting station for waste water
- 1 fresh water station 3 cascades and 1,500 l buffer tank
- 10 shaft drainage systems
- 1 pressure boosting system for drinking water
- 2 storage tanks special wastewater 10.000 liters
- 4 solenoid valves special wastewater
- 1 permeate tank 30.000 liters
- 3 pressure boosting plants VE water
- 2 reverse osmosis plants 12.000l/h
- 4 drinking water filters
- Emergency drainage manifold in special painting DN 500 from CO2-neutral prefabrication
- 5 shower channels from 2.500 mm to 3.900 mm
- 22 special washing places/washing troughs from 1.800 mm to 3.000 mm
- 46 wall-mounted WC
- 32 shower fittings
- 42 urinals
- 6,800 m drinking water piping DN 15-DN 150
- 2,500 m VE water pipes DN 15-DN 50
- 6,400 SML/BML/GMX wastewater/rainwater installation DN 40-DN 400
- 300 m special wastewater Aco Pipe DN 50-DN 150
- >100 Roof drains gravity/vacuum drainage Aco
- Installation heights 3 – 14 m
Media trade:
- 5 compressed air distributors DN 100-DN 150 from CO2-neutral prefabrication
- 2 nitrogen distributors DN 100 from CO2-neutral prefabrication
- 5 media distributors DN 32-DN 50 argon, helium, 02, CO2 from CO2-neutral prefabrication
- Central compressed air system with 3 compressors Delivery rate approx. 21m³/min
- 1 compressed air reservoir 5.000 liters
- 1 compressed air reservoir 3.000 liters
- 8 compressed air filters
- 2 activated carbon absorbers
- 1 condensate treatment
- 5 special media solenoid valves DN 25-DN 80 for fire protection as well as production maintenance
- 15 gas flow meters
- 6 media cabinets incl. installation for laser workstations from CO2-neutral prefabrication
- Relocation of 17 existing media cabinets
- 3,800 m compressed air lines high-purity, standard, synthetic DN 15-DN 100
- 2,000 m nitrogen lines DN 25-DN 100
- 4,000 m media lines (argon, helium, oxygen, CO2)
- Installation heights from 3 – 14 m
